AGGREGATE SPECIFICATION LIMITS & SAMPLING AND TESTING GUIDE |
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October 15, 2024 |
(See Specifications for Complete Details.) |
Matls. IM 209 |
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Supersedes October 18, 2022 |
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Appendix C |
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TEST LIMITS |
Spec # |
F & T A |
F & T C |
LA Abrasion |
Absorption |
Chert |
Shale |
Clay Lumps |
Plastic Index |
Organic Material |
Al₂O₃ Limit |
Pore Index |
Gradation Number |
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Fine Aggregate for PCC |
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PCC |
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2.0 |
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1 |
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Note: The fineness modulus must be no lower than 2.60. A target fineness modulus (or base-line) will be established for each source for continued approval. |
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Note: Shale + Coal not to exceed 2% max. |
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PCC, Class L |
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2.0 |
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1 |
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Note: Only from approved PCC sources. |
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Note: Maximum 45% between sieves and must have a fineness modulus no lower than 2.30. |
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Note: Shale + Coal not to exceed 2%max. |
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Intermediate Aggregate for PCC |
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-Crushed Stone |
6 |
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0.5 |
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0.5 |
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2 |
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-Pea Gravel (Structural) |
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2 |
1 |
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0.01 |
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Note: For Pea Gravel used in Nonstructural concrete, maximum 3% chert allowable |
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Coarse Aggregate for PCC |
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Crushed Stone |
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-Structural |
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6 |
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50 |
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2 |
1 |
0.5 |
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0.01 |
0.5 |
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3-5 |
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Note: See 4115.02 for maximum allowable objectionable materials. Note: Must meet Aggregate Use Durability Requirements defined in 4115.04 Note: For Nonstructural use, maximum 3% chert allowable |
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Gravel |
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-Structural |
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6 |
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35 |
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2 |
1 |
0.5 |
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0.01 |
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3-5 |
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Note: See 4115.02 for maximum allowable objectionable materials. Note: Must meet Aggregate Use Durability Requirements defined in 4115.04 Note: For Nonstructural use, Maximum 3% chert allowable |
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Bridge Deck |
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-Surfacing, Repair & Overlay |
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6 |
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40 |
2.5 |
0.5 |
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0.01 |
0.5 |
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6 |
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Note: Unsound Chert+Shale+Coal+Iron not to exceed 1%. |
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Note: Unsound Chert particles are defined in 4115.02. Note: Must come from a Class 3 durability or better source |
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AGGREGATE SPECIFICATION LIMITS & SAMPLING AND TESTING GUIDE |
||||||||||||||||||||||||||||
October 15, 2024 |
(See Specifications for Complete Details.) |
Matls. IM 209 |
||||||||||||||||||||||||||
Supersedes October 18, 2022 |
|
Appendix C |
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TEST LIMITS |
Spec # |
F & T A |
F & T C |
LA Abrasion |
Absorption |
Chert |
Shale |
Clay Lumps |
Plastic Index |
Organic Material |
Al₂O₃ Limit |
Pore Index |
Gradation Number |
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Class V Aggregate |
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Coarse |
6 |
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40 |
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0.5 |
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7 |
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Fine |
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2 |
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Combination of Materials With Class V |
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Coarse Limestone |
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Note: See 4116 for cement requirements. |
8 |
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Limestone Screenings |
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Note: Acquire limestone from sources meeting the specified coarse aggregate durability class for PCC. |
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Note: Must meet the requirements of 4115 and be only from sources acceptable as coarse aggregate. |
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Granular Leveling Material |
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Aggregate |
6 |
20 |
50 |
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0.5 |
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18,19,21 |
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Note: Meet at least one of the C-Freeze, A-Freeze, or Almina requirements. Note: Natural Sand must meet gradation 18 only |
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Pipe Bedding |
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Aggregate |
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20 |
50 |
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3 |
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(Non-Primary Roads) |
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( |
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Note: >75% Crushed Gravel or Crushed Stone. Crushed PCC may be used if approved by the Engineer. Note: Crushed PCC must meet requirements of Materials IM210 |
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Pipe Bedding and Backfill |
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Aggregate |
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15 |
45 |
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4 |
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10,11 |
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(Interstate and Primary) |
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Note: >75% Crushed Gravel or Crushed Stone. Crushed PCC may be used if approved by the Engineer. |
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Note: If a Crushed Gravel is used meet the requirements of 4120.03. Note: Crushed PCC must meet requirements of Materials IM210. |
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Granular Surfacing |
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Aggregate for Granular Shoulders |
Note: Requirements are equivalent to 4120.04, 4120.05 or 4120.06 |
Per 4120.02 |
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Note: See 4120.02 Note: If using requirements of 4120.04 Abrasion limit is 50 |
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Class C Gravel |
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15 |
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10 |
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10 |
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Note: Percent of Clay Lumps + percent passing #200 sieve not to exceed 15%. |
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Note: Percent of Clay Lumps + percent of (+4) shale + percent passing #200 not to exceed 20%. |
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Class A Crushed Stone |
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15 |
45 |
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4.0 |
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11 |
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Class B Crushed Stone |
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20 |
55 |
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4 |
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11 |
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Note: “C” Freeze + Abrasion not to exceed 65% |
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Class D Crushed Stone |
Note: “C” Freeze, Abrasion, and Gradation to be specified by Contract Documents. |
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Paved Shoulders Fillets |
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15 |
45 |
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4 |
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11 |
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Note: Recycled material must meet requirements of 4120.02 |
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AGGREGATE SPECIFICATION LIMITS & SAMPLING AND TESTING GUIDE |
||||||||||||||||||||||||||||
October 15, 2024 |
(See Specifications for Complete Details.) |
Matls. IM 209 |
||||||||||||||||||||||||||
Supersedes October 18, 2022 |
|
Appendix C |
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TEST LIMITS |
Spec # |
F & T A |
F & T C |
LA Abrasion |
Absorption |
Chert |
Shale |
Clay Lumps |
Plastic Index |
Organic Material |
Al₂O₃ Limit |
Pore Index |
Gradation Number |
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Granular Subbase |
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25 |
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50 |
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1.5 |
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12a(Cr. St.) 12b(Grav.) |
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Note: Combinations of crushed PCC, sand, crushed gravel, or crushed stone may be used. |
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Note: Specification limits are for crushed stone or crushed gravel. Note: Alumina limit does not apply to gravel |
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Crushed Stone-Base |
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Macadam Stone |
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15 |
50 |
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13a (Visual) |
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Choke Stone |
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15 |
50 |
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13b |
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Modified Subbase |
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15 |
50 |
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14 |
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Note: If gravel only, 75% of +3/8” must be crushed with a minimum of one fractured face. |
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Note: Reclaimed pavements meeting Materials IM 210 may be used with no more than 50% RAP. |
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Aggregate for Slurry Mixture |
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10 |
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40 |
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0.01 |
0.7 |
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22 or 23 |
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Note: Friction Type 4 or better, sand equivalent of not less than 45 |
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Aggregate for Bituminous Sealcoat |
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10 |
40 |
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5 |
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1, 19-21 |
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Note: Friction Type 4 or better Note: 5% maximum Shale for +No. 4 Sieve, 2% maximum for +No. 16 Sieve (Sand Cover Aggregate) Note: Must be free from objectionable clay coatings |
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Aggregate for Polymer-Modified Microsurfacing |
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10 |
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40 |
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0.5 |
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0.5 |
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0.01 |
0.7 |
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37, 38 |
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Note: Sand Equivalence of 45 Minimum. Note: Total of all combined unsound chert+shale+coal+iron 1.0 |
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Note: For Friction Type 2 crushed stone requires Abrasion loss 30 max and Sand Equivalence of 60 Minimum. |
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Coarse Aggregate for HMA |
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Type A |
15 |
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45 |
6.0 |
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2.0 |
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0.01 |
1.0 |
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Per Form 955 |
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Type B |
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Primary |
25 |
10 |
45 |
6.0 |
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3 |
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0.01 |
1.5 |
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Per Form 955 |
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Non-Primary |
45 |
10 |
45 |
6.0 |
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3 |
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0.01 |
1.8 |
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Per Form 955 |
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Note: Organic materials maximum 0.01%. |
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Fine Aggregate for HMA |
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Type A |
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2.0 |
1.5 |
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0.01 |
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Per Form 955 |
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Type B |
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5.0 |
3 |
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0.01 |
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Note: Crushed gravel or stone processed from coarse aggregate meeting requirements of 4127.02. Note: 100% Passing the 3/8-inch sieve. |
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Note: Use Natural sand. For the wearing course, no more than 50% retained between two consecutive sieves below the #4 sieve. |
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AGGREGATE SPECIFICATION LIMITS & SAMPLING AND TESTING GUIDE |
||||||||||||||||||||||||||||
October 15, 2024 |
(See Specifications for Complete Details.) |
Matls. IM 209 |
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Supersedes October 18, 2022 |
|
Appendix C |
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TEST LIMITS |
Spec # |
F & T A |
F & T C |
LA Abrasion |
Absorption |
Chert |
Shale |
Clay Lumps |
Plastic Index |
Organic Material |
Al₂O₃ Limit |
Pore Index |
Gradation Number |
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Stabilization (Foundation) Material |
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Revetment Stone |
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Note: Minimum 50% must be beds or slabs greater than 5 inches thick See Specification 4130.01 for thickness requirements. |
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Class A |
10 |
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50 |
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0.7 |
25 |
Visual |
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Class B |
10 |
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50 |
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0.7 |
25 |
Visual |
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Class D |
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10 |
50 |
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Visual |
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Class E and C |
10 |
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50 |
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0.7 |
25 |
Visual |
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Note: |
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Note: See 4130.02 for gradation requirements. |
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Erosion and Gabion Stone |
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Erosion Stone |
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15 |
50 |
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5 |
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Visual |
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Note: See 4130.04 for gradation requirements. |
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Gabion Stone |
10 |
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50 |
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0.7 |
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Visual |
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Note: See 4130.07 for gradation requirements. |
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Porous Backfill |
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10 |
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50 |
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5 |
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0.7 |
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29 |
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Note: Material shall be free of visible clay, friable particles, or objectionable clay coatings |
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Special Backfill |
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30,31 |
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Note: Crushed Stone/PCC/CCP/Reclaimed HMA; Mixtures of Gravel, Sand and Soil or Uniformly blended combinations. Note: Reclaimed HMA nominal top size of 2 inches |
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Gravel |
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31 |
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Granular Backfill |
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20 |
55 |
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4 |
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32 |
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Note: “C” Freeze + Abrasion not to exceed 65%. |
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*Note: When backfill is under flowable mortar see 4133.04 or as floodable backfill see 4134.02 for gradations. |
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Floodable Backfill |
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Note: Meet requirements for gradations No. 1, 35, or 36. |
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Recycled PCC |
Note: Recycled PCC and Recycled Composite must meet gradation and sampling frequency of the intended product; and meet the requirements of IM 210. |
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Recycled Composite |
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