AGGREGATE SPECIFICATION LIMITS & SAMPLING AND TESTING GUIDE

October 15, 2024

(See Specifications for Complete Details.)

Matls. IM 209

Supersedes October 18, 2022

 

Appendix C

 

 

 

TEST LIMITS

Spec #

F & T

A

F & T

C

LA Abrasion

Absorption

Chert

Shale

Clay Lumps

Plastic Index

Organic Material

Al₂O₃ Limit

Pore Index

Gradation Number

Fine Aggregate for PCC

PCC

4110

 

 

 

 

 

2.0

 

 

 

 

 

1

 

 

Note: The fineness modulus must be no lower than 2.60.  A target fineness modulus (or base-line) will be established for each source for continued approval.

 

 

Note: Shale + Coal not to exceed 2% max.

PCC, Class L

4111

 

 

 

 

 

2.0

 

 

 

 

 

1

 

 

Note: Only from approved PCC sources.

 

 

Note: Maximum 45% between sieves and must have a fineness modulus no lower than 2.30.

 

 

Note: Shale + Coal not to exceed 2%max.

Intermediate Aggregate for PCC

-Crushed Stone

4112

6

 

 

 

 

 

0.5

 

 

0.5

 

2

-Pea Gravel (Structural)

 

 

 

 

 

2

1

 

 

0.01

 

 

 

 

 

Note: For Pea Gravel used in Nonstructural concrete, maximum 3% chert allowable

Coarse Aggregate for PCC

Crushed Stone

4115

 

 

 

 

 

 

 

 

 

 

 

 

-Structural

 

6

 

50

 

2

1

0.5

 

0.01

0.5

 

3-5

 

 

Note: See 4115.02 for maximum allowable objectionable materials.

Note: Must meet Aggregate Use Durability Requirements defined in 4115.04

Note: For Nonstructural use, maximum 3% chert allowable

Gravel

4115

 

 

 

 

 

 

 

 

 

 

 

 

-Structural

 

6

 

35

 

2

1

0.5

 

0.01

 

 

3-5

 

 

Note: See 4115.02 for maximum allowable objectionable materials.

Note: Must meet Aggregate Use Durability Requirements defined in 4115.04

Note: For Nonstructural use, Maximum 3% chert allowable

Bridge Deck

4115.05

 

 

 

 

 

 

 

 

 

 

 

 

-Surfacing, Repair & Overlay

 

6

 

40

2.5

0.5

 

 

 

0.01

0.5

 

6

 

 

Note: Unsound Chert+Shale+Coal+Iron not to exceed 1%.

 

 

Note: Unsound Chert particles are defined in 4115.02.

Note: Must come from a Class 3 durability or better source

 


 

 

AGGREGATE SPECIFICATION LIMITS & SAMPLING AND TESTING GUIDE

October 15, 2024

(See Specifications for Complete Details.)

Matls. IM 209

Supersedes October 18, 2022

 

Appendix C

 

 

 

TEST LIMITS

Spec #

F & T

A

F & T

C

LA Abrasion

Absorption

Chert

Shale

Clay Lumps

Plastic Index

Organic Material

Al₂O₃ Limit

Pore Index

Gradation Number

Class V Aggregate

Coarse

4116.02

6

 

40

 

 

 

0.5

 

 

 

 

7

Fine

 

 

 

 

 

 

2

 

 

 

 

 

 

Combination of Materials With Class V

Coarse Limestone

 

Note: See 4116 for cement requirements.

8

Limestone Screenings

 

Note: Acquire limestone from sources meeting the specified coarse aggregate durability class for PCC.

 

 

 

Note: Must meet the requirements of 4115 and be only from sources acceptable as coarse aggregate.

Granular Leveling Material

Aggregate

4117.02

6

20

50

 

 

 

 

 

 

0.5

 

18,19,21

 

 

Note: Meet at least one of the C-Freeze, A-Freeze, or Almina requirements.

Note: Natural Sand must meet gradation 18 only

Pipe Bedding

Aggregate

4118.02

 

20

50

 

 

 

 

 

 

 

 

3

(Non-Primary Roads)

 

 

 

 

 

 

 

 

 

 

 

 

 

(

 

Note: >75% Crushed Gravel or Crushed Stone. Crushed PCC may be used if approved by the Engineer.

Note: Crushed PCC must meet requirements of Materials IM210

Pipe Bedding and Backfill

Aggregate

4119.02

 

15

45

 

 

 

4

 

 

 

 

10,11

(Interstate and Primary)

 

Note: >75% Crushed Gravel or Crushed Stone. Crushed PCC may be used if approved by the Engineer.

 

 

Note: If a Crushed Gravel is used meet the requirements of 4120.03.

Note: Crushed PCC must meet requirements of Materials IM210.

Granular Surfacing

Aggregate for Granular Shoulders

4120.02

Note: Requirements are equivalent to 4120.04, 4120.05 or 4120.06

Per 4120.02

 

 

Note: See 4120.02

Note: If using requirements of 4120.04 Abrasion limit is 50

Class C Gravel

4120.03

 

15

 

 

 

10

 

 

 

 

 

10

 

 

Note: Percent of Clay Lumps + percent passing #200 sieve not to exceed 15%.

 

 

Note: Percent of Clay Lumps + percent of (+4) shale + percent passing #200 not to exceed 20%.

Class A Crushed Stone

4120.04

 

15

45

 

 

 

4.0

 

 

 

 

11

Class B Crushed Stone

4120.05

 

20

55

 

 

 

4

 

 

 

 

11

 

 

Note: “C” Freeze + Abrasion not to exceed 65%

Class D Crushed Stone

4120.06

Note: “C” Freeze, Abrasion, and Gradation to be specified by Contract Documents.

 

Paved Shoulders Fillets

4120.07

 

15

45

 

 

 

4

 

 

 

 

11

 

 

Note: Recycled material must meet requirements of 4120.02

AGGREGATE SPECIFICATION LIMITS & SAMPLING AND TESTING GUIDE

October 15, 2024

(See Specifications for Complete Details.)

Matls. IM 209

Supersedes October 18, 2022

 

Appendix C

 

 

 

TEST LIMITS

Spec #

F & T

A

F & T

C

LA Abrasion

Absorption

Chert

Shale

Clay Lumps

Plastic Index

Organic Material

Al₂O₃ Limit

Pore Index

Gradation Number

Granular Subbase

 

4121

25

 

50

 

 

 

 

 

 

1.5

 

12a(Cr. St.) 12b(Grav.)

 

 

Note: Combinations of crushed PCC, sand, crushed gravel, or crushed stone may be used.

 

 

Note: Specification limits are for crushed stone or crushed gravel.

Note: Alumina limit does not apply to gravel

Crushed Stone-Base

Macadam Stone

4122

 

15

50

 

 

 

 

 

 

 

 

   13a (Visual)

Choke Stone

 

 

15

50

 

 

 

 

 

 

 

 

13b

Modified Subbase

 

4123

 

15

50

 

 

 

 

 

 

 

 

14

 

 

Note: If gravel only, 75% of +3/8” must be crushed with a minimum of one fractured face.

 

 

Note: Reclaimed pavements meeting Materials IM 210 may be used with no more than 50% RAP.

Aggregate for Slurry Mixture

 

4124.03

10

 

40

 

 

 

 

 

0.01

0.7

 

22 or 23

 

 

Note: Friction Type 4 or better, sand equivalent of not less than 45

Aggregate for Bituminous Sealcoat

 

4125.03

 

10

40

 

 

5

 

 

 

 

 

1, 19-21

 

 

Note: Friction Type 4 or better

Note: 5% maximum Shale for +No. 4 Sieve, 2% maximum for +No. 16 Sieve (Sand Cover Aggregate)

Note: Must be free from objectionable clay coatings

Aggregate for Polymer-Modified Microsurfacing

 

4126.03

10

 

40

 

0.5

 

0.5

 

0.01

0.7

 

37, 38

 

 

Note: Sand Equivalence of 45 Minimum. Note: Total of all combined unsound chert+shale+coal+iron 1.0

 

 

Note: For Friction Type 2 crushed stone requires Abrasion loss 30 max and Sand Equivalence of 60 Minimum.

Coarse Aggregate for HMA

Type A

4127.02

15

 

45

6.0

 

 

2.0

 

0.01

1.0

 

Per Form 955

Type B

 

 

 

 

 

 

 

 

 

 

 

 

 

Primary

4127.02

25

10

45

6.0

 

 

3

 

0.01

1.5

 

Per Form 955

Non-Primary

4127.02

45

10

45

6.0

 

 

3

 

0.01

1.8

 

Per Form 955

 

 

Note: Organic materials maximum 0.01%.

Fine Aggregate for HMA

Type A

4127.03

 

 

 

 

 

2.0

1.5

 

0.01

 

 

Per Form 955

Type B

 

 

 

 

 

 

5.0

3

 

0.01

 

 

 

 

 

Note: Crushed gravel or stone processed from coarse aggregate meeting requirements of 4127.02.

Note: 100% Passing the 3/8-inch sieve.

 

Note: Use Natural sand. For the wearing course, no more than 50% retained between two consecutive sieves below the #4 sieve.

 

AGGREGATE SPECIFICATION LIMITS & SAMPLING AND TESTING GUIDE

October 15, 2024

(See Specifications for Complete Details.)

Matls. IM 209

Supersedes October 18, 2022

 

Appendix C

 

 

 

TEST LIMITS

Spec #

F & T

A

F & T

C

LA Abrasion

Absorption

Chert

Shale

Clay Lumps

Plastic Index

Organic Material

Al₂O₃ Limit

Pore Index

Gradation Number

Stabilization (Foundation) Material

 

4128.03

 

20

50

 

 

 

 

 

 

 

 

13a

Revetment Stone

 

Note: Minimum 50% must be beds or slabs greater than 5 inches thick See Specification 4130.01 for thickness requirements.

Class A

4130.01

10

 

50

 

 

 

 

 

 

0.7

25

Visual

Class B

4130.01

10

 

50

 

 

 

 

 

 

0.7

25

Visual

Class D

4130.01

 

10

50

 

 

 

 

 

 

 

 

Visual

Class E and C

4130.01

10

 

50

 

 

 

 

 

 

0.7

25

Visual

 

 

Note:

 

 

Note: See 4130.02 for gradation requirements.

Erosion and Gabion Stone

 

 

 

 

 

 

 

 

 

 

 

 

Erosion Stone

4130.05

 

15

50

 

 

 

5

 

 

 

 

Visual

 

 

Note: See 4130.04 for gradation requirements.

Gabion Stone

4130.08

10

 

50

 

 

 

 

 

 

0.7

 

Visual

 

 

Note: See 4130.07 for gradation requirements.

Porous Backfill

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4131

10

 

50

 

 

5

 

 

 

0.7

 

29

 

 

Note: Material shall be free of visible clay, friable particles, or objectionable clay coatings

Special Backfill

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4132.01

 

 

 

 

 

 

 

 

 

 

 

30,31

                                                         Note: Crushed Stone/PCC/CCP/Reclaimed HMA; Mixtures of Gravel, Sand and Soil or Uniformly blended combinations.

                                                         Note: Reclaimed HMA nominal top size of 2 inches

Gravel

4132.03

 

 

 

 

 

 

 

 

 

 

 

31

 

 

 

Granular Backfill

 

4133

 

20

55

 

 

 

4

 

 

 

 

32

 

 

Note: “C” Freeze + Abrasion not to exceed 65%.

 

 

*Note: When backfill is under flowable mortar see 4133.04 or as floodable backfill see 4134.02 for gradations.

Floodable Backfill

 

 

 

4134

Note: Meet requirements for gradations No. 1, 35, or 36.

Recycled PCC

Note: Recycled PCC and Recycled Composite must meet gradation and sampling frequency of the intended product; and meet the requirements of IM 210.

Recycled Composite